
In today's commercial real estate construction and investment environment (hotels, glamping sites, spas), budget is a key decision-making factor. After receiving a quote from us for a premium modular thermally modified wood sauna, many clients ask: is it possible to reduce the cost without sacrificing the sauna's core function—quality relaxation and reliability?
Thermowood Production's response: Yes, and this should be done not by "cutting costs" through technological violations, but through engineering optimization.
True optimization doesn't mean using cheaper, lower-quality materials (like raw wood or thin insulation that clumps). It means adapting the specification to real-world operating conditions . If the sauna will be used primarily during the warmer months, overpaying for 100 mm of insulation designed for Siberian frosts is unwise. If visual aesthetics are more important than extreme rot resistance, classic kiln-dried wood is the ideal choice.
In this expert guide, we'll detail two alternative options developed in our 2,500 m² factory, complete with technical tables and calculations, so you can stay within a comfortable budget while still receiving a genuine factory-made product.
As a full-cycle manufacturer, we control every stage: from raw material procurement to final assembly on CNC machines. This gives us a unique advantage – we can flexibly modify project configurations without relying on prefabricated suppliers.
Our approach to budget optimization is based on three pillars:

Thermally modified wood is the undisputed leader in durability and stability. However, its cost is significantly higher due to the energy-intensive processing at 215°C. An alternative is to use high-quality kiln-dried wood (moisture content 10-12%).
|
Parameter |
Thermally modified wood |
Kiln-dried wood (Pine/Spruce) |
Impact on operation |
|
Humidity |
4–6% |
10–12% |
Both options are stable, but thermally modified wood is less sensitive to changes in air humidity. |
|
Stability of geometry |
Very high (minimal shrinkage/expansion) |
High (subject to high-quality drying) |
Chamber drying can "breathe" microscopically, which requires periodic tightening of fasteners (once every 1-2 years). |
|
Resin extraction |
Absent (resin burned out) |
Minimal (small nodules may occur) |
In a steam room, resin may rarely leak from a drying chamber if it is overheated. |
|
Rot/fungus resistance |
Very high (structure changed, no nutrient medium) |
Medium (requires protection) |
Key difference: kiln-dried wood must be treated with protective oils/varnishes once every 1-2 years. |
|
Service life (outside) |
30–50 years without supervision |
15–25 years (with regular care) |
The longevity of a kiln dryer directly depends on the quality of annual maintenance. |
|
Cost of materials |
High (Premium) |
Moderate (Standard) |
Allows you to reduce the overall cost of the product by 20–35%. |
💡 Expert advice: If you choose this option, we recommend including high-quality facade and interior impregnations based on natural oils in your estimate. This will extend the life of the wood for years.

This option is designed for those who want to minimize their budget while maintaining factory assembly and core functionality. We've made reasonable design changes that don't impact safety but do significantly increase the price.
|
Parameter |
Premium package |
Economy package |
Engineering justification and consequences |
|
Frame height |
2.75 m |
2.5 m |
Advantage: Reduces the overall volume of the steam room. The smaller volume of air heats the stove 20–30% faster, saving energy or firewood. 2.5 m is a comfortable height for 95% of people, without creating a feeling of cramped space. |
|
Insulation thickness |
100 mm (walls, floor, ceiling) |
50 mm |
Advantage: Reduced material costs and increased usable interior space by ~5 cm on each side. |
|
Engineering systems |
Advanced electrical system (smart home, LED lighting, premium fittings), complete plumbing. |
Basic reliable set |
Advantage: Use of proven, minimally necessary components (standard switches, basic panel, necessary plumbing outlets, no premium brands). This reduces costs without compromising safety. |
|
Finishing the steam room |
Extra-class linden without knots. |
Linden or high-quality pine (1-2 grade). |
Maintains safety and hygiene, but allows for the presence of small, healthy knots, which is normal for the economy segment and does not affect functionality. |
This is a targeted product . If you're building a sauna for a summer house, a glamping site operating from April to October, or the sauna will be located in a region with mild winters (for example, western Ukraine or the south), there's no point in overpaying for 100 mm of insulation. You're paying for the function, not for unnecessary features.

The biggest fear customers have when choosing a budget option is: "Will it turn into a botched job?" We guarantee that optimization only applies to materials and thicknesses, not production technology .
Here's what remains at a consistently high level in any configuration:
For businesses (hotels, glamping sites), reducing initial investment (CapEx) is critical to reaching breakeven more quickly. Let's look at a hypothetical example.
|
Expense item |
Premium (Thermowood, 100 mm) |
Optimized (Chamber Drying/Economy) |
Saving |
|
Cost of the product |
100% (Base price) |
~65–75% of the base price |
25–35% |
|
Delivery and installation |
100% |
100% (does not change) |
0% |
|
Site preparation |
100% |
100% (does not change) |
0% |
|
Total capital expenditures |
100% |
~80% |
~20% of the total budget |
Let's assume that the average bill for renting a sauna is 1500 UAH/hour.
💡 Conclusion: Reducing the cost of construction by 25–35% allows for a return on investment 2–3 months faster , which is a critical indicator for investors in uncertain conditions.

To help you make your decision, we've created this matrix. Define your profile to understand the optimal path.
|
Your Profile / Terms of Use |
Recommended option |
Why is this the best choice? |
|
Private dacha, used mainly in summer and autumn |
Option 2 (Economy) |
50 mm of insulation is quite sufficient. There's no point in overpaying for winter properties. Rapid heating saves you time. |
|
Commercial glamping, seasonal (April-October) |
Option 1 (Chamber drying) or Option 2 |
Reducing CapEx will allow for a faster payback of the project. Visually, the sauna will look premium, and seasonal maintenance can be included in the staff's responsibilities. |
|
Year-round glamping/SPA in a region with mild winters (down to -10°C) |
Option 1 (Chamber drying) |
Chamber drying ensures reliability, and 50 mm of insulation combined with a powerful oven will cope with such temperatures. |
|
Year-round use in regions with severe winters (-15°C and below) |
Premium (Thermowood, 100 mm) |
There's no room for savings here. 100mm of insulation and the stability of thermally modified wood are essential for comfort and heating savings. |
|
Limited budget but need reliable factory quality |
Option 2 (Economy) |
You get a CNC assembly, a warranty, and security, while giving up only unnecessary options that don't affect the basic vaping function. |
Will an "economy" sauna look cheap? Answer: No. Thanks to precise CNC machining, smooth joints, and a high-quality finish (which we can select together with you), the visual difference between a premium and economy sauna is minimal. Guests value cleanliness, warmth, and comfort, not the millimeters of insulation inside the wall.
Is it safe to use 50 mm of insulation? Answer: It's completely safe from a design standpoint. The only caveat is heat loss. At -20°C outside, the stove will have to work harder to maintain 80–90°C inside than with 100 mm. For summer or temperatures down to -5°C, you'll barely notice the difference.
❓ Does the warranty cover the kiln-dried wood option? Answer: Yes. We provide a warranty on factory assembly, frame geometry, and electrical components. The only condition for maintaining the wood warranty is following the periodic maintenance recommendations (treatment with protective compounds), which we detail in the instructions.
❓ Can I mix options? (For example, thermally modified wood on the inside and kiln-dried on the outside?) Answer: Yes, this is one of the advantages of our full-cycle production. We can combine materials: for example, we can use linden wood for the interior of the steam room (as in the premium version) and use economy options for the exterior to reduce costs. Discuss this with our manager.
Budget optimization shouldn't mean sacrificing quality. Thermowood Production offers you not a "cheap knockoff," but carefully engineered alternatives that allow you to obtain a reliable, factory-made product tailored to your specific needs and budget.
Should you pay extra for thermally modified wood if your sauna will be located in a sunny dacha and used from May to September? Is 100 mm of insulation necessary for mild winters? Answering these questions will help you save 20% to 35% of your budget without sacrificing user satisfaction.
Don't leave this question open. Let us calculate the exact cost for you.
We're located in Zhytomyr, in our own 2,500 m² production facility. You're always welcome to visit us, observe our CNC machining process, handle the materials, and see for yourself: even with our "budget" options, you're getting true factory quality, not a homemade product.
With respect and willingness to find the perfect solution for your budget, Thermowood Production Team 📞 +38 067 201 50 50 🌐 lestorg.org.ua | thermowood-production.de 📍 Zhytomyr, Ukraine
P.S. Remember: the most expensive sauna is the one that had to be rebuilt after a year due to a faulty assembly. Choose factory-made reliability, even on an optimized budget.
